TUTORIALS

 

FORGING ISSUE

TUTORIAL

LEVEL

TYPE of FORGING

OTHER ISSUES

1 COMPONENT

ANALYSIS

1.1  MATERIAL FLOW 1.1 FIXED GEAR

B

HOT

1.3 / 1.5
1.2  MATERIAL SAVING 1.2 RADIATOR VALVE

B

HOT 1.5 / 1.7
1.3  FOLDS 1.3 UPSETTING OF TUBULAR COMPONENT

B

 COLD 1.1 / 1.4
1.4  CRACKS 1.4 HEXAGON SOCKET COUNTERSUNK BOLT 

I

 COLD 1.5 / 1.7
1.5  DIE FILLING 1.5 BALL JOINT HOUSING

I

 COLD 1.3 / 1.4 / 3.1
1.6  MICROSTRUCTURE 1.6 QUENCHING PROCESS FOR A STEPPED SHAFT

A

1.4
1.7 PRESS LOAD   Included in Tutorials 1.2 and 1.4                   .

2 DIE

ANALYSIS

2.1 PRESS / TOOL DEFLECTION 2.1 TURBINE BLADE

I

 HOT  1.5
2.2 TOOL FAILURE 2.2 ALUMINUM RIVET

I

COLD  –
2.3 DIE WEAR 2.3 BACKWARD EXTRUSION PUNCH

A

COLD 3.1

PART or/and DIE ANALYSIS

3.1 MESH ACCURACY   Included in Tutorials 1.5 and 2.3

In this section different tutorials have been developed. The aim has been to show specific industrial cases estimated as interesting, including the main forging issues related to possible problems or process improvement.

The possibility of checking some tutorials is available in this web, but you have to download the “Fem Forging Results DVD” if you want to have access to all of them.

http://femforging.eu/results-dvd/